Download: J4CE Noteworthy Cases/Initiatives 2022
Download: J4CE Noteworthy Cases/Initiatives 2021
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Promotion of recycling building material resources by upgrading the routine collection system
TAISEI CORPORATION NIPPON EXPRESS
By ensuring sorting and quantity control of scrap at the construction sites, integrated logistics management (collection, transshipment, and delivery management) based on 3PL (3rd Party Logistics) was made possible and efficient cooperative transportation between multiple construction sites and multiple receiving plants was realized.
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Regarding the Use of Recycled Plastic
TOTO. LTD
As part of our initiative to promote the 3Rs (Reduce, Reuse, Recycle) in our products, we are actively utilizing recycled plastic. In Japan, we use over 100 tons of recycled plastic each month. The main application is in the tank part of toilets, where over 80% is comprised of recycled plastic. In addition, we are increasing the adoption of recycled plastic in other components such as washlets, system baths, and kitchens.
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Eliminate Polystyrene Foam Packaging for Large TVs Using enviromentally concious biodegradable biopolymer
Sony Group Corporation
Sony has been transitioning from plastic packaging to paper packaging for small products. For larger and heavier products like TVs, polystyrene foam has remained the primary cushioning material due to it robust resistance during transportation.
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Energy efficient purification of bioethanol
Sulzer Japan Limited
Sulzer’s unique design for distillation and dehydration enables bioethanol production with very low steam consumption. Our design is tailored to maximize the heat integration and minimize the OPEX for a sustainable bioethanol production. Our long-standing experience in bioethanol purification ensures a reliable and proven design for advanced bioethanol. We offer complete process plants solution for 1G-bioethanol from edible feedstocks, 2G-bioethanol from lignocellulosic biomass, Advanced bioethanol from gas fermentation (3G-4G).
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Promoting elimination of waste (release paper), improvement of production efficiency at customers’ factories, and resource recycling support after use with the “Heat Labeling System,” which is a thermal bonding method that does not require release paper!
KOTOBUKI SEIHAN PRINTING CO.,LTD
Tack labels, to which a glue agent is applied in advance, are utilized by removing the labels from the label release paper during the process of attaching the labels to the products, and the release paper portion is no longer needed. The amount of release paper used by the entire domestic manufacturing industry is said to amount to 116 million m2 per month, most of which is disposed of or incinerated without being recovered or reused as a resource. We have developed a heat label that uses a heat-sensitive adhesive method that does not require release paper, even though it is pre-applied with a glue, thereby eliminating the need for release paper itself, which accounts for about 40% of the entire label. By proposing solutions to reduce the use of product resources from the design stage and solve the issues faced by stakeholders at each stage, we are working with our customers to reduce waste and costs incurred during the production of release paper, eliminate waste (label release paper) generated after label application, improve work efficiency during production, and support resource recycling after use.
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“Resource recycling of waste materials” <Printed materials that cannot be used as finished products (waste paper)>
KOTOBUKI SEIHAN PRINTING CO.,LTD
In the printing process, registration, color adjustments, and other steps generate printed materials that cannot be used as finished products (waste paper). Waste paper generated at our company is separated according to the type of material used, shredded to prevent customer information from being leaked, and then collected by recycling companies. After being recycled into raw materials at each recycling company, the waste paper is delivered to paper manufacturers, where it is regenerated as new products or as refuse derived fuel (RPF) for making products.
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Promoting total solution proposals that accompany customers at each stage with “thermal transfer foil”!
KOTOBUKI SEIHAN PRINTING CO.,LTD
Thermal transfer is a technique in which, by applying heat and pressure to a heat-resistant film with a pattern printed on it, the pattern (ink layer) is instantly applied to the base material (molded product). Normally, in the case of direct printing, the more multicolored the pattern, the greater the increase in base material loss due to printing errors and printing work time, resulting in poor yields and requiring more time for delivery. In the case of hydraulic transfer, not only is a large amount of waste fluid generated after the transfer process, but the process also takes time, resulting in longer time for delivery.
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PASSTO, an all-in-one service of collection, sorting, and redistribution of unnecessary items to realize a circular economy.
ECOMMIT Co.,Ltd.
We have been working on redistributing unnecessary items for over 15 years. However, the biggest challenge we face is the infrastructure for recycling does not exist close to consumers while the infrastructure for discarding items is close to our daily lives. In order to solve this problem, we have developed an original brand called “PASSTO” that handles collection, sorting, and redistribution of unnecessary items all at once.
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The Circular Economy Lease(CE Lease) provided by Fuyo Lease
Fuyo General Lease Co.,Ltd.
The Circular Economy Lease (CE Lease) is a lease that promotes the circular economy by setting a residual value and utilizing a clause that allows the property to be returned at the end of the lease. Fuyo Lease reliably reuses and recycles products that are returned with their use value maintained, thereby extending product life and improving resource recycling.
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Food waste recycling project
Terrarem Group Co., Ltd.
We started food waste recycling for power generation project from 2006. We implemented city gas supply demonstration project from 2011. We are starting utilize a part of dried sludge as fertilizer from 2023.
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closed-loop system
FUJIFILM Business Innovation Corp.
We established our company-wide recycling policy in 1995, under which we have been collecting products used by customers for recycling and reuse.
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ApeosPort-VI C RC" series of recycled full-color digital multifunction devices that use reusable parts for 84% of the main unit weight
FUJIFILM Business Innovation Corp.
Since 1995, FUJIFILM Business Innovation began collecting, reusing, and recycling used products, and launched remanufactured digital multifunction products as the ApeosPort-VI C RC series in September 2022.